Why Production Data Should Be Capable of More Today.
The data is there—in your machines, control systems, and IT systems. What’s missing is the common thread. tensoryze connects everything into a single platform where transparency, monitoring, and AI are no longer isolated projects but build on one another. It’s set up in collaboration with your production and IT teams—not in a workshop, but right on the factory floor.
Why Digitalization in Manufacturing Often Stalls.
Data is everywhere—just not all in one place
Machine data in the PLC, quality metrics in Excel, order data in the ERP system, shift notes on paper. Anyone who needs the big picture has to compile the information manually—which takes time and leads to errors.
Numbers with no connection
A single measurement value doesn’t tell us much. Only when viewed in the context of the machine, shift, and job can we identify the causes and determine appropriate actions.
Every connection becomes a project
New machine, new system, new format—and yet another integration project. Many digital initiatives get stuck in the pilot phase because the effort required for each subsequent step starts from scratch.
One platform instead of ten separate solutions.
Many platforms stop at data integration and leave it up to you to derive value from it. tensoryze takes a different approach: Open data integration is directly linked to ready-to-use applications. Every connected machine not only delivers data to a system but also immediately feeds dashboards, alerts, quality analyses, or AI models. This creates value from day one—not just after a separate application project.
This lowers the total cost of ownership: a single integration, a single authorization model, and a single system instead of many parallel tools. And every additional use case builds on the same foundation—faster, more cost-effective, and without having to start from scratch.
- L4
Access Layer
Access where work happens – mobile, in the browser, in AI workflows.
Users Interfaces Agents
- L3
Application Layer
Ready-to-use applications by domain.
Production Planning Maintenance Quality
- L2
Capability Layer
Reusable building blocks for customization.
Context Intelligence Platform & Operations
- L1
Integration Layer
Connection to plant and business systems.
MES ERP SPS Data Historian Documents
Connect & Contextualize
Machines and IT systems are connected via OPC UA, Sparkplug B, MQTT, or a direct database connection—without any programming. Each data point is assigned to a machine, line, and process step within the unified namespace. This creates contextual relationships rather than isolated individual values.
Customize
Our engineers tailor tensoryze specifically to your processes, roles, and requirements—from customized dashboards to specific alarm rules and SPC charts. Standardized core, customized solution.
Scale
What works on one line can be applied to other lines and locations. New use cases utilize the same platform—no new project, no new tool. This reduces the effort required per location.
Platform and engineers—not just software.
Many platforms promise integration. tensoryze delivers it. The difference: Our engineers work directly with you to adapt the platform to your production. You don’t get generic software that you have to configure yourself, but rather a solution tailored to your processes from day one—built on a standardized, proven core.
We'll meet you right where you are today.
You don’t need a ready-made data strategy, your own data engineering team, or an existing data model. Whether you’re starting with your first OPC UA machine or want to connect an established plant with dozens of data sources—we build on what’s already in place and gradually fill in the gaps. If you’d like, our engineers can take over the operation, updates, and monitoring of the platform entirely for you.
Protect your investments, see results.
Digitalization in manufacturing rarely fails because of the technology—but rather because individual projects don’t build on one another. tensoryze changes that: The first application lays the foundation for all subsequent ones. And our engineers ensure that the platform is quickly adapted to your production—not a project that takes months, but visible results in weeks.
- Faster return on investment thanks to a reusable data foundation and use-case-specific templates
- Comparable KPIs across all lines and locations—as a basis for location decisions
- Gradual rollout instead of a "big bang" launch; if you wish, we can manage the platform entirely for you
The right information, right where it's needed.
Shift handoffs via notes, fault reports by phone, key metrics not available until the next day—it doesn’t have to be this way. tensoryze brings real-time data, automatic alerts, and a digital shift log directly to the workplace. Operators, shift supervisors, and maintenance technicians each see the level of detail they need—on a tablet, smartphone, or line terminal.
- Automatic alerts for deviations, with clear escalation to the appropriate role—before minor issues turn into downtime
- Digital shift log with a timeline, tickets, and seamless handoffs—knowledge moves with the shift, not with the individual
- Interfaces for the shop floor: operable while wearing gloves, on the go, and in noisy environments; voice input for hands-free situations
Open Architecture for Real-World Environments
tensoryze gives your IT team control—over data, access rights, and operations. Three operating models (on-premises, air-gapped, cloud) cover the spectrum from full data sovereignty to accelerated deployment. Identity integration, audit trails, and permissions are coordinated with your IT team—tailored to your compliance requirements and existing processes.
- Industry standards (OPC UA, Sparkplug B, MQTT, REST, MCP), open data formats, and export interfaces as platform features—no vendor lock-in
- RBAC with inheritance across the plant, line, and machine levels; service accounts and API tokens with defined scope and expiration dates
- Scales with your IT: works just as well with small teams as it does with established DevOps organizations; upon request, we can take over operations entirely
Where do you stand today?
In a brief conversation, we'll explore together what's possible with tensoryze.